What might the problem with my compressor be? My goal is to share knowledge about industrial air compressors and compressed air systems: to make compressed air understandable for everyone! Hi David. Yes, heat will build up, but thats a pretty big tank, and I doubt it would build up enough heat from the air to damage a filter. Well howdy, Pontiac976. Im no expert on glue guns. Took the top off the head and the valve plate parted and the flapper plates scattered around the floor. Sorry Willy, that would have been a good idea. Can someone please help me out here. Turned it on the other day and left it to build pressure but on my return there was little pressure and the motor had gone out on thermal. However, with the tank empty of air, power cord out of socket, look at the top of the piston / cylinder and look for cap screws or bolts. ABAC International homepage There are also many links to items within our online store. My 60 gallon compressor sounds like it misfires as pressure gets to 80 or 90 psi and above. Given how this compressor is designed, it doesnt appear that the regulator could be replaced without replacing the entire manifold (picture attached). I attempted a fix on it with an air hose that withstands 300 psi, but it still bursted before the tank could fill up with air! I will be add extra 30 or 40 GAL tank and will be adding 3/4 copper line cooler water drain soon. 10070 Italy manual Abac Monte . Wondering my motor starting to die? Motor turned on no problem. If you do that, adjust the cycle frequency and drain open time to allow each cycle to drain all the water each time it cycles. I have a Porter Cable 24 Gallon from Tractor Supply. They are not the same for every compressor however, and since you dont tell us the make or model, no way can we check. a. In scenario #4, I then let the motor run for several seconds and eventually screw in the high pressure line to the compressor. Yes that will be true. Please provide this information, and, in your comment on this thread, please add some photos of the compressor in question. Will try to have it back online asap. Are you using this compressor for business.. perhaps for painting? If you have the old one, and even if you dont, when times permit, take it to a good, industrial plumbing supply house. Thank you. Did you solve your problem? Empty the tank and check that the tank check valve is working OK. If the specific manual you are looking for is not present do not hesitate to contact us. Reset mechanism cuts out repeatedly; fuses of proper size blow. Nothing has worked. Wish youd uploaded a photo or two. Over the years, I repaired and troubleshooted hundreds of rotary screw air compressors. Please provide more information along with a photo or two of the compressor so we can try and help. I replaced the check valve with a new one. Over an 8-hour period the tank completely depressurizes. Century AC Motor AO Smith with a R56Y frame. That was a great suggestion to junction all the ball valve drops at the after cooler manifold and add an auto drain.. Parts have been order to install auto drains. Id have full air flow to the point of use, and then add regulator there. ABAC Tech patented technology provides a smooth start-up and low motor loads, delivering powerful and uninterrupted compressed air. All of the steps taken are necessary to fine tune where the problem on the compressor is located. Hi, I have a 3HP 20A 135 PSI air compressor. I cant seem to find the problem im having. Whats next? Table of contents. Zach, your post was moved to this page. Adding a larger regulator shouldnt be an issue. Thanks. When performance issues arise with an air compressor, the problem can often be traced to heating issues. Can someone help me out here.I dont understand whats going on? Tighten the bolts on the air compressor. tested at 200PSI and 1/2NPT fittings no hardware included. Im not a mechanic and I do appreciate someone commenting. Has done well until about a month ago, when I noticed a fuse was blown in the disconnect switch.. i cannot rotate the red ring separately nor can i push down, the only thing i can do is rotate the whole thing and if i did fully it detaches. And, again, I wouldnt put a regulator there it were me. Motor is fine, but slows down as tank pressure builds. So what causes the compressor to overheat? Thank you very much for your help and suggestions for setting up my air lines and regulators. At around 50 psi I turned it off as it was sounding rough. Please activate search function by selecting "Ctrl+F" on the keyboard and find your manual now. The 2 Hydraulic hoses are 1/2 inch, one from the outside of the water trap to the tank ( I had to change out the stock 3/8 check valve to upgrade to 1/2 inch & plug the1/8 hole) this hose is 3 Ft long 1/2 Nptm, the one from the lower cooler fitting to the inside of the water trap hose is a 6 Ft long 1/2 Nptm with a maximum working pressure of 3500 PSI.I tapped into the tank pressured side of the regulator so it would be a little better and the bottom fitting is 3/8 overall the 1/4 fitting that come out. Its my experience that the pump doesnt care about the size of the outflow tube from the pump head to the tank. Are you using this compressor for business.. perhaps for painting? Shamma, only one of the uploads has a video. I suspect air is coming out of your intake port from start up, but once the pump head heats up, thats warming / heating the lube oil, and thats offgassing smoke thats now visible. Youve taken the check valve out of the equation by replacing it. I know this isnt much information, but I thought id try. Guide, 95C67CD6 AB5F 4666 A35B F548950804EA.MOV. Refrigeration Air Dryers. Have tried getting pliers, needle nose vice grips, screw driver, even drilled hole through hub cap to solid axle trying to weaken the integrity of it. It will only run about 15-20 min before shutting off due to overheating. Good luck. I acquired an ABAC B2800 compressor for free a few years ago and after changing crank bearings has been running well. I was given a compressor that was purchased at Sears around 2010-2012, but the owner switched the parts to a different tank so I dont have a model # to search for parts. Appreciate the help! Its in my garage which is 50m away from the house (power) so Im wondering if its as simple as my garage is a large extension lead! Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. Any ideas? Filter by. Add a new gasket and reassemble the head. Check for worn crankshaft, keyway or pulley bore, resulting from running with loose pulleys. Bleed tank! Got a problem with a specific brand of compressor? 4. So far this is work well for light to med work that I have done. ABAC complete offering of piston compressors, oil-injected screw compressors, tools, accessories and more! the flapper valve of my compressor is broken so i change the whole compressor to repair the broken compressor, and by just over night when i check the new installed compressor it turned out that the BRAND NEW installed compressor encountered same problem. This is as far as I have gotten as I cant seem to find anybody in the UK the will service it. On closer inspection the oil in that motor was really dirty so I drained it out. Filter by Sort by No air in tank, high and low pressure lines connected-> works, 2. "url": "https://www.abacaircompressors.com", : )[ Support Seeker ]Patrons and Other Support: http://wp.me/P6ivyU-1wTBuy Anything on Amazon and support Seeker when you use this link: https://amzn.to/2PeHRfq[ Shop ]Seeker Junk Store: http://www.svseeker.com/wp/sv-seeker-2/shop/Junk Store on Amazon http://www.amazon.com/shop/svseeker [ More ]Volunteer https://goo.gl/Lo1p6yAbout Us: http://www.svseeker.com/wp/sv-seeker-2/about-us/FaceBook Page: https://www.facebook.com/SailingVesselSeeker/FaceBook Group https://www.facebook.com/groups/svseeker/Blog: http://www.svseeker.com/wp/blog/ This seam to work better than I thought it would work. It was still hooked up on the test bench & they showed me that it would run, but no load was put on it. Anyway that's the. Would the exact motor need to be installed or are there options? And if you have a tip for another compressor user? If I run it with the tanks open the motor continues to run fine. What Im understanding from your excellent description is that there either must be an air block that is preventing the air from the pump compression stroke from entering the tank when the tank pressure reaches a certain point. Checked all drain connections, tank plugs on each end, compressor discharge tubing connections at the head and tank, pressure switch unloader tubing at head and switch, both gauges, regulator discharge hose connection.Once the tank was up to pressure and stopped, I loosened the tubing connection from the head to the tank and soaped at the loose head fitting, no bubbles anywhere. As far as the fittings go, as long as they fit, and they dont leak, any will do. Please see the page on this site about air compressor motor capacitors and how to test them. Theres a page on this site about how to do that. Try to determine if there are any mechanical impediments. Still blew fuses. When the tank had no air, I started the compressor. I think its time to return the compressor for a new one, return the regulator for a replacement (which they likely wont do as it was part of the compressor) or since these regulators sell for under $20 new, at a decent hardware or big box store that sells tools you might need to acquire a new one. 4 Pages. my motor starts fine but its not compressing at all. Quote:I couldnt tell from the photo, but where the tube from the pump head enters the tank, is there a check valve there? Every detail at your fingertips! Join one of my courses on compressed air and air compressors. Air leaking from inter stage safety relief valve when compressor is pumping. English. Put back on & tried again. Turned it back off. Further, the output of the compressor is limited by the fact that the motor is 115 V. Going to a larger regulator will do little to improve the flow. Where and why did you spray, and whats the make and model of the compressor please? Tried both a new run and start capacitor and did not change. 1. The flowing of air down the lines will eventually drive debris ahead of it and out the end. Doesnt even try and turn!! It is a one time use part to be replaced when changing wheels. James, there could be many reasons why an air compressor runs, bogs down, speeds up again, etc. It has no check valve and the main compressed air outlet from the pump goes straight into the tank. When I run my craftsman 60 gallon compressor smoke starts coming out of the intake port once it warms up. Removed belt & motor runs in ccw direction from output shaft end like its supposed to.. Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned. I have a 80 gal Dewalt 240 v 5 rhp (. Attached at end of copper piping run.Question:1) Am i making a mistake by installing a combination water trap/air regulator at the compressor tank? I fear Im not understanding the question. Also, is it only leaking when the compressor is running, or also when its stopped? Also need to diagnose original problem. Air Compressor Will Not Build Pressure Troubleshooting, Compressor Wont Re-start When Air Is Used. You are now on the rotary screw compressor page, but there's also the reciprocating (piston) compressor page and the portable (diesel) compressor page. I have replaced the check valve and unloader valve, Belt is properly tensioned. When choosing an oil-free air compressor, missing or failed maintenance is not a problem anymore and, on top of that, the costs reduction is accomplished daily. An overheated air compressor is the result of internal factors, external conditions or sometimes both. At this point noticed the motor was straining and turned off the pressure control switch. Air Compressor Troubleshooting Guide. Any help is appreciated. The gun keeps leaking. 1. Now my next thought is the power. Thats a sign that the intake valve is broken. On Manua.ls are currently 18 manuals available. Hi I have a central pneumatic 3hp 21gallon air compressor it runs and run kicks breakers so I drained the oil it was bad so I took off the side plate and was cleaning it out and noticed the the connecting rod moves side to side on the shaft and there looks like there is supposed to be a pin or set area to hold it in place I would love it if someone could tell me if it is supposed to have one so I can fix it thank, What is the average cost to replace an air end on a 375 cfm compressor. Turned it back off. There are a couple of small pipes coming off the piston head, looks like on top of the inlet valve side of the pistons, they are broken off and do not connect anywhere. Pump stops for second, motor stops turning more info please? I have an gasoline hitachi air compressor double tanks.. I can easily turn the compressor pulley easily with my hand. We dont know what make or model of compressor you have, Terence. We have an industrial air compressor that we use in several areas of the shop. Check for bent. MultiAir Italia S.r.l - International Start by loosening them and see if the top will lift. You might want to see some of their excellent videos about compressor maintenance while you are at it. Abac A29B 90 CM3 . Hi All Hoping for some help on a little problem. Hello. If that end of the air hose happens to be an air tool or valves or some such, thats where the crud will go. In fact, they refer to the more than 300 distributors in more than 100 countries that represent Abac compressors.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'fix_my_compressor_com-medrectangle-3','ezslot_3',815,'0','0'])};__ez_fad_position('div-gpt-ad-fix_my_compressor_com-medrectangle-3-0'); Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. Hi, I have a twin 4hp motor compressor 47cfmIts not been used that much but the other day one of the motors was red hot and the rubber air intake was melting. 7. I then removed the unloader tube and again the motor was able to turn on. I suppose with all the air vented and the power off, and depending on the make and tank access your compressor has, you could open the tank and the tank drain, put in a little solvent, roll the tank a bit and try to get this stuff flowing out the tank drain. Every detail at your fingertips! In one area we us it to spray solvent based adhesive. Theyll likely be able to make one for your from soft copper tubing. Ive added a photo of the Coleman Powermate CL0504013 for folks to see what were talking about. 3HP, 30gal tank. I have changed the electric motor. In regards to more testing, this afternoon I tired various combinations of running the motor with air, without air, with the high pressure line connected/unconnected, as well as low pressure line connected/unconnected. First come links leading to pages about general compressor problems by category. Provided below is a general list of common air compressor problems, and a few quick fixes that may help solve your dilemma. Can I Use an Air Compressor as a Pressure Washer? I know this likely is not nearly enough information, but all I have is some motor and pump information. Im kind of lost at what it could be. I would suspect a failed regulator. HVLP, Conventional Sprayers Air-Line Regulators, Graco Ultra Max II 490, 495 PC Pro Stand Breakdown, Graco Ultra Max II 490, 495, 595 PC Pro Lo-Boy Breakdown, Graco Ultra Max II 490, 495, 595 PC Pro Hi-Boy Breakdown, Graco Ultra Max II 490, 495, 595 Hi-Boy Breakdown, Graco Ultra Max II 490, 495, 595 Lo-Boy Breakdown, Graco Ultra Max II 490, 495 Stand Breakdown, Ingersoll Rand Gas Reciprocating Compressors, Graco Linelazer 3400 Line Striper Parts Breakdown (248861), Graco Linelazer IV 3900 Line Striper Parts Breakdown (248863, 248862), Graco Linelazer IV 3900 and 5900 Line Striper w/Auto-layout Parts Breakdown, Compare Graco LineLazer IV Stripers Archive, RotoFlex II Hose Replacement RTX 750 and 1000. As soon as I close the valves and start to build pressure it slows again. For the 1/2 air hoses run up to the ground floor out the wall to mounted 1/2inch water trap and 1/2inch regulator movable mounting board bracket station I made up. Thanks. Amazon and the Amazon logo are trademarks of Amazon.com, Inc or its affiliates. The pump doesnt appear to have any branding. I made up a frame and bottom support toke three shroud screws out got longer one to hold the upper frame and the lower support helps take some of the weight off. Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. No idea what misfires means. If the pump is fine, if the line to the tank is fine, if the tank check valve is fine, if there are no mechanical impediments to stop the pump with low pressure in the tank, then its pretty much got to be a problem with the motor. It could also be binding of the pump piston itself, which, when you remove the belt, removes the load on the motor. ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. These compressors are 30% more efficient than pistol compressors, have silent operation with less vibration, and have a longer life. Please refer to photos. I have not had time to do good work out any jobs yet. Thanks. 33 gal Craftsman compressor keeps tripping the breaker? Hmmm. Hi, yeah I mean the pump and the model is a Clarke Air industrial XE29/270. Hi I would let the compressor pump the tank up to cut out pressure, crack the tank drain enough to allow a little flow, and let that new air drive the puddle on the bottom of the tank out the drain. When performance issues arise with an air compressor, the problem can often be traced to heating issues. The better your problem and question is described, the easier it is for other Abac Monte Carlo L20 owners to provide you with a good answer. You are certain that the start cap is the same rating as the original? Turn on power, check fuse, breaker, or motor overload. that has to be upgraded to 1/2. Clean cooling surfaces of cylinder, intercooler and discharge tube. Is there an issue with the line that could cause multiple air guns (including a brand new 300$ panther adhesive gun) to leak glue? up dated:So the cooler I used was B&M super cooler #70266, the Dimension 11x8x1.5aluminum construction. GENESIS Rotary screw compressors. Amazon and the Amazon logo are trademarks of Amazon.com, Inc or its affiliates. As to the bogging down, Id check the capacitor if it were me. Hi Curtis. Disassemble check valve assembly, clean or. So it should dump in the same time frame as it did. I have new motor and air compressor. When you say air locker, do you mean the compressor air tank? I replaced the check valve, unloader valve, and the air compressor switch with new parts. Compressor vibrating too much: tighten mounting bolts, and make sure the surface is level. compressor pressure relief valve bleeds air, compressor pressure switch is leaking air. Why Am I Wasting Money On Compressed Air. because I wanted to see what I was working with first.She runs great until around 45 psi then it bogs down. Loose pulley, flywheel, belt, belt guard, cooler, clamps or accessories. Thinking of returning it, starting over with another one. { AboutPressCopyrightContact. ABAC. If you wish to pose a question to other Abac compressor owners, you can do so using the comment form below. The air in the tube to the head longer take to long and or waste compressed air when it time for the un-loader lets off the pressure for the head for start up. No air in tank, high and low pressure lines connected-> works. it runs and is pushing in the feed line but the pressure will not go past 70psi. I then screwed the unloader tube back on the unloader valve while the compressor was running and the motor was able to get the tank back to 125 PSI. When you thread the regulator knob all the way off, can you remove the red ring? Heres where you can find the answer or post your own question about that brand if no answer if desired! I have an old Emglo electric wheelbarrow type compressor. Air in tank, low pressure line connected, high pressure line connected-> motor will start and run. Pressure in the tank is below the cut-in pressure. I have an older Coleman Powermate (model cl0502713) with an air regulator that isnt working. Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned. 2. : )[ Support Seeker ]Patrons and Other Support: http://wp.me/P6ivyU-1wTBuy Anything on Amazon and support Seek. Please provide more info, Steve. The bleeder line on the head stay the sameAnd goes back to the air regulator pressure switch release. Knock occurs while compressor is loading. My compressor ABAC has been out of use for 7 years.How do I re-commission it without incurring a massive Repair bill.Also would someone please supply a wiring diagram.Start Run with a capacitor. If so, what make and model of compressor please? Ill see if I can find a wiring diagram to see if they were right from day one. What parts do I need for this modification and is it advantageous to use a 3/8 pressure regulator. I swapped each wire one at a time so its like for like. We can service it! Fix-My-Compressor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Are you sure that the operating pressure of the line to the gun does not exceed the adhesive gun operating pressure? I have a Ingersoll-rand model T30. With luck, a kind Abac owner will have experienced the issue with their compressor that you are having with your Abac, and add some information for you. What I did since then is. Neither a leaflet nor a playbook: it is a Catalogue Catalogue. Thats a very good description of work performed. can I plug the air line that goes to the pressure switch? i have a very old compressor its a curtis model 40 and it has a setup wherein weights on the pump flywheel move out by centrifugal force and they open or close, I think what is basically an unloader valve at the top of the pump valve head, that is how it is supposed to work. When you say it has no unload, pretty difficult to even start offering help when we dont know what compressor you are talking about. Did that solve it? I put a plug in the 1/8tapped hole at the top side to seal it as I will not need it.I upped the 3/8 aluminum head tube to copper to 1/2 to the cooler check valve. I checked capacitance on the 2 caps and they both read withing +-5% of what they should which is in range. This site is another. Please explain further, and also, whats the age of the compressor, the make and model too? Learn about industrial compressed air systems and receive fresh articles in your inbox. Hi Joel. What would be the symptoms? I replaced the belt, the wiring to the motor, and put on a new pressure switch. We recommend a full change . As an Amazon affiliate, we earn from qualifying purchases. Have a stationary compressor situated within the Portland area? What are possible issues for me to inspect? Please update me with a comment. ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. Pipe air intake to less humid air source. As it builds pressure in the tanks it slows the motor from turning and will either stop the motor or make the belt slip. Before tackling that, pull the tank check valve and ensure that it is not blocked in any way, will you? Share. Are you suggesting I tear open the head of the compressor and inspect the valves? Putting a regulator at the tank, and another at the point of use may lead to an air starvation at the point of use, depending on the regulator settings. 2) Not likely that a filter at the outlet from the tank will get overly hot from the air heat. Older compressors are a witch! Abac compressors offer compressed Air. I think I see that youve got a bleed valve at the bottom of each cooling manifold vertical run?
